Passion for making leg and arm prostheses
Depending on the type of prosthesis, different methods can be used to take the most accurate measurements. Besides the classic plaster cast, prosthetists and orthopaedic technicians are increasingly using digital measurements, where the limb is scanned with a 3D scanner.
The impression of the limb (the negative) is then used to make a copy (the positive) of the residual limb. We can then make the prosthetic socket on this copy.
The most requested type of socket is a laminated socket. In this production process, we combine stockinette, glass and/or carbon fibre and acrylic resin. The end result is a composite. The mechanical properties of this socket ensure safe use of the prosthesis, especially for lower limb prostheses. Test sockets, or sockets used to evaluate the fit, are usually made of plastic.
For upper limb prostheses, we are increasingly working with 3D-printed models. This production technique allows us to optimise the fit by working with prototypes. Once the shape of the prototype is optimal, we can use it to make a final model. We often make cosmetic prostheses for the hand or fingers in silicone.
Trendy sockets and covers
Prosthetic sockets and covers are becoming more and more trendy and stylish. They come in different sizes and shapes and fit perfectly under trousers, leggings or tall boots. Your patient can choose from a wide range of colours, patterns and designs to express their individuality.
With 3D printing, we make custom covers that are more comfortable, lighter and fit better than those made with traditional methods. 3D printing technology also means faster production times and lower costs for making prosthesis covers.
Partial foot prosthesis
Type Lisfranc, Chopart, Pirogoff, Syme
A test socket in thermolyn can be made as a first fitting
The final socket can be cast in resin, made with nylon glass and carbon, or silicone
Transtibial (below-knee) prosthesis – TT
The process for making custom leg prostheses requires attention to detail and continuous communication between the orthopaedic technician (CPO) and the patient.
Come in for a talk and find out how the prosthetists at Quality Production can help you make leg prostheses for your clients.
A test socket in thermolyn can be made as a first fitting
The final socket can be cast in resin, made with nylon glass and carbon
With or without soft socket
Systems are built into the socket
Pin (smooth or serrated), cord, vacuum, BOA. Components are ordered at the request of the client's prosthetist
Anchor, adapter, foot, system, …
Transfemoral (above-knee) prosthesis – TF
A test socket in thermolyn can be made as a first fitting.
The final socket can be cast in resin, made with nylon glass and carbon
With or without inner socket
Systems are built into the socket: pin (smooth or serrated), cord, vacuum, BOA
Components are ordered at the request of the client's CPO: anchor, adapter, knee, foot, system, …
Finishing to circumference measurements (taken by the client's prosthetist)
Hip disarticulation prosthesis
In a hip disarticulation, the entire leg is amputated through the hip joint. The surgeon removes the femoral head from the acetabulum, usually preserving the pelvis and the ischium. In a hemipelvectomy, the leg and parts of the pelvis are amputated. Hip disarticulation is necessary in cases such as tumours, severe trauma and infections.
Hip disarticulation is a major challenge for prosthetic treatment. Every other leg prosthesis is driven by the user's residual lower leg or thigh. With hip disarticulation, however, there is no such residual limb. Control is taken over entirely by the pelvis. This special situation makes producing a hip disarticulation prosthesis (HDP) a true speciality in leg prosthetics, requiring a high level of expertise.
You can choose from three concepts:
two-part pelvic belt with dorsal locking technology and individual silicone hip pants
semi-flexible pelvic belt with individual silicone hip pants
classic pelvic harness
Arm prosthesis: wrist – forearm – upper arm
A test socket in thermolyn can be made as a first fitting
The final socket can be cast in resin, made with nylon glass and carbon
With or without inner socket
Fitting of myoelectric components: systems are built into the socket
Pin (smooth or serrated), vacuum, electrodes: components are ordered at the request of the client's prosthetist
Hand, myoelectric components, glove, …
Hard finish to circumference measurements (taken by the client's prosthetist)
The top layer of a socket can be requested in different colours and/or patterns
Components and materials are purchased from Open Bionics, OttoBock, Össur or another manufacturer of the client's choice.
Hand & finger prosthesis
At Quality Production, we are driven by a mission to help people with finger and partial hand amputations make the most of their lives. We aim to make prostheses that are not only functional, but also aesthetic. We recognise how important it is to give these people prostheses that can help them regain some of the functions they lost through amputation.
We will discuss the case with you and look for the best solution together.
Join us for a coffee